Catalog
Product Classification:
Machine for fine sand recovery
quartz separator
Application Field
Working Principle
Advantages
1. Wide adjustability and adaptability
- Large range of transverse slope adjustment The transverse slope of the deck is adjustable within the range of 0 to 10°, allowing the equipment to adapt to various types of ores and beneficiation requirements.
- Easy stroke adjustment The stroke length (amplitude) is easily adjustable to optimize the process depending on the characteristics of the raw material.
2. High-quality deck, durability
- Flat deck surface Ensures uniform stratification of mineral particles.
- Excellent corrosion resistance The use of corrosion-resistant materials guarantees long-term operation in aggressive environments.
- Strong and durable construction Resistant to deformation, ensuring a long service life.
- Ease of repair The ability to locally repair worn areas of the deck reduces maintenance costs.
3. Stable operation
- Smooth deck operation When changing the transverse slope and stroke, the deck maintains stable movement.
- Compact design Springs are located inside the housing, ensuring the compactness of the equipment.
4. Reliable drive mechanism
- Reliable operation of the head section The drive mechanism operates stably and reliably.
- Minimum wear parts A small number of wear components reduces the need for spare parts.
- Sealing No oil leakage maintains cleanliness of the work area.
5. Cost-effectiveness and environmental friendliness
- Reasonable price Low investment costs with high equipment quality.
- Environmental friendliness The beneficiation process does not require the use of chemical reagents.
- Low energy consumption Minimal electricity consumption ensures low operating costs.
Working Principle
Operating Principle
Separation on the concentration table occurs under the combined action of the deck movement and the transverse water flow . The process consists of two key stages: stratification and zonal distribution .
1. Stratification Process (Layer Differentiation)
Formation of vortex flows:
- Riffles or grooves on the deck are arranged longitudinally, almost perpendicular to the direction of the water flow
- Vortex flows form in the grooves during the transverse movement of water
Loosening and stratification of material:
- Under the combined action of vortex flows and asymmetric deck oscillations, the mineral layer is loosened and stratified by density:
- Heavy minerals settle into the lower layer
- Light minerals rise to the upper layer
Differentiated flow effect:
- Particles in the upper layer (light minerals) experience a greater transverse flow force
- Particles in the lower layer (heavy minerals) experience a smaller transverse force
- Therefore, the transverse movement speed of light particles > the transverse movement speed of heavy particles
2. Transportation and Zonal Distribution Process
Longitudinal movement: Asymmetric reciprocating movement of the deck ensures:
- Continuous loosening and stratification of the mineral layer
- Movement of heavy particles forward (along the deck) at a higher speed
- Movement of light particles forward at a lower speed
Resultant movement and separation: The direction of particle movement is determined by the resultant longitudinal and transverse velocities:
| Mineral type | Transverse velocity | Longitudinal velocity | Direction of resultant velocity | Final position |
|---|---|---|---|---|
| Heavy minerals | Low | High | Towards concentrate | Concentrate zone |
| Medium density minerals | Medium | Medium | Intermediate zone | Intermediate product zone |
| Light minerals | High | Low | Towards tails | Tailings zone |
Fan-shaped distribution:
- Applying the parallelogram rule for adding longitudinal and transverse velocities, one can see:
- The resultant velocity of heavy minerals is directed towards the end of the deck (concentrate discharge zone)
- The resultant velocity of light minerals is directed towards the side of the deck (tailings discharge zone)
- Particles of medium density occupy an intermediate position
- Thus, effective separation of valuable minerals and gangue is achieved
Technical Parameters
Surface layer length * End part width + Concentrate end part width | Stroke (mm) | Step (rev/min) | Horizontal slope | Feed granularity | Water consumption | Data processing power | Processing volume (t/d) | Weight (kg) | |||
Mineral sands | Sludge | Mineral sands | Sludge | Model | Power (kW) | ||||||
3000*1320*1100 | 6-30 | 210-320 | 0-10 | -2 | -0.1 | 0.3-1.5 | 0.7-1.5 | 0.4-1.0 | Y100L-6 | 1.5 | 650 |
2100*1050*850 | 12-28 | 250-450 | 0-8 | -2 | -0.074 | 0.2-1.0 | 0.4-0.8 | 0.3-0.5 | Y90L-6 | 1.1 | 450 |
1100*500*4230 | 9-17 | 280-460 | 0-10 | -2 | -0.074 | 0.1-0.5 | 0.1-0.2 | 0.05-0.1 | Y80L-4 | 0.55 | 150 |
Successful Cases
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