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SAS automatic solvent system
Product Classification:
Water and soil separation system in a shield tunnel
Environmentally friendly equipment
Application Field
Working Principle
Advantages
1. High degree of automation, ease of operation
- Automatic PLC control, full automation
- Automatic loading, dosing, dissolution
- Automatic concentration detection and dosing regulation
- No manual preparation required
- Reduced labor intensity, one person can manage multiple systems
2. Scientific and rational design, stable operation
- Modular design: loading → dissolution → maturation → dosing
- Optimized technological process
- High-quality materials (PE, PP, stainless steel)
- Efficient mixing system, uniform blending
3. High efficiency of wastewater treatment
- Effective mixing, rapid dissolution
- Accurate dosing, error <±2%
- Automatic adjustment depending on water quality
- Increased treatment efficiency by 20-30%
4. High processing accuracy
- Precise concentration control, error <±3%
- Accurate adjustable dosing 0.1-1000 L/h
- Real-time concentration sensors
- Closed-loop control system
5. Low treatment cost
- High reagent utilization efficiency, loss reduction by 15-25%
- Labor cost reduction by more than 60%
- Low energy consumption (1-5 kW)
- Dry powder reagents are 30-50% cheaper than liquid ones
- Overall operating cost reduction by 30-40%
6. High level of intelligence
- Intelligent PLC control system + touchscreen
- Automatic data collection and recording
- Intelligent alarm system
- Support for remote monitoring (mobile app/computer)
7. Automatic sludge concentration detection
- Real-time concentration or turbidity sensors
- Automatic reagent dosing adjustment
- Closed-loop control system
- Detection accuracy ±2-5%
8. Unattended operation
- Full automation from loading to dosing
- Automatic supplementary loading system
- Remote monitoring and control
- Continuous stable operation 24 hours a day
9. Environmental friendliness and safety
- Sealed system, dust emission reduction
- Reduced direct contact of personnel with reagents
- Accurate dosing, reduced secondary pollution
- Compliance with environmental protection and safety standards
Working Principle
Six stages of automatic processing:
1. Automatic solution preparation
- The automatic dosing module starts
- Dry powdered reagent (PAM/PAC) is automatically loaded
- Diluted with water in a specified ratio
- An efficient mixing system thoroughly mixes
- The solution fully dissolves within 30-60 minutes
- A uniform stable solution is formed
- Concentration is controlled automatically (usually 0.1-0.3%)
2. Concentration determination
- The sludge pump supplies wastewater to the equalization tank
- The automatic detection module measures wastewater concentration in real time
- Turbidity and concentration sensors collect data
- Data is transmitted to the intelligent control terminal
- The terminal analyzes data and calculates the required reagent dosage
3. Intelligent dosing
- The control terminal analyzes concentration data
- Automatically calculates the optimal reagent dosage
- Sends command to the automatic dosing module
- The dosing pump accurately delivers reagent according to the command
- Dosage is adjusted in real time depending on concentration changes
4. Mixing and flocculation
- Reagent is mixed with wastewater in the pipeline or mixer
- Primary flocculation begins
- Small particles start to agglomerate
- Mixed wastewater flows into the thickening tank through the equalization tank
- The mixing device starts
- Reagent and wastewater fully contact and react
- Small particles agglomerate into large flocs
- Flocs settle under gravity
- Separation of sludge and water begins
5. Thickening and separation
- Flocs settle at the bottom of the tank
- Sludge concentration gradually increases
- A layer of thickened sludge forms
- The upper layer of clean water separates from the sludge
- Clean water flows by gravity through the overflow device into the clean water tank
- Circulatory use, saving water resources
6. Dewatering with filter press
- The filter press feed pump extracts thickened sludge
- Sludge enters the dewatering device (belt or chamber)
- Dewatered under high pressure or mechanical compression
- Moisture exits through the filter mesh
- A dry cake with low moisture content is formed
- The cake is well formed, convenient for storage
- Convenient for subsequent transportation and disposal
Technical Parameters
model | Processing volume (L/h) | power (kw) | weight (kg) | Size (mm) |
HY3-1000 | 1000 | 1.3 | 400 | 1730*1180*1790 |
HY3-1500 | 1500 | 1.3 | 470 | 1850*1230*1790 |
HY3-2000 | 2000 | 3.55 | 500 | 2450*1230*1840 |
Successful Cases
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Factory address:
No. 6, Hexin Road, Huashan Town, Huadu District, Guangzhou City
Xiongxing Industrial Park, Qingcheng District, Qingyuan City, Guangdong Province
We have a professional after-sales service team that provides professional services to customers, customers need our inevitable mission, providing on-site installation and debugging services, always maintaining close contact with customers, providing timely feedback and guidance.
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No. 6, Hexin Road, Huashan Town, Huadu District, Guangzhou City