1. Feeding Stage

The material is evenly and dosed fed to the cone crusher inlet through a vibrating or plate feeder. The feeding speed can be adjusted in real time depending on the crusher load, ensuring optimal filling of the crushing chamber.

2. Crushing Stage

After the material enters the cone crusher's crushing chamber, it undergoes continuous compression, bending, and shearing between the moving and fixed cones, being crushed layer by layer to the specified size. The crushed material is discharged through the discharge opening.

3. Transportation Stage

The crushed material is quickly and smoothly transported by a belt conveyor to the screening system. The transportation distance can be flexibly adjusted according to the layout of the facility.

4. Screening Stage

The vibrating screen, operating on the principle of circular or linear vibration, separates the material into several size fractions. The finished product meeting the requirements is discharged through the undersize product and sent to the finished product transportation system; the coarse fraction is discharged through the oversize product and sent to the return system.

5. Cyclic Crushing

The oversize material (coarse fraction) is returned to the cone crusher inlet via a return belt conveyor, mixed with new feed, and crushed again, forming a closed loop until all material reaches the required finished product size.

6. Finished Product Output

The finished material meeting the requirements is continuously discharged by conveyor to the finished product warehouse or to the next processing equipment, ensuring continuous automated production.

Technological Features

• The closed-loop system ensures uniform finished product size and a low overgrinding coefficient.
• High degree of automation, low labor intensity.
• High equipment utilization rate, significant productivity increase.
• Modular design, convenient for transportation and installation.
• High adaptability, capable of processing materials of various hardness.

Equipment parameters